Found this on the Make blog. Modify a cheap inkjet printer and use resist ink. Print your PCB layout direct to the copper. Pass through again for solder mask and component layout “silkscreen”. Cheaper (for multiple boards), more accurate and repeatable than toner transfer (they say)
It just would be very cool to have more of those “PCB printing compatible” printers
That “Stefan Trethan” guy is someone I used to see in the Yahoo Homebrew PCB group. I wouldn’t be surprised if there already was discussion there of what machines others had tried (albeit, maybe without the nice tutorial). I thought I had that printer in a pile of junk upstairs, but it turns out it’s a C80 (not C84). Don’t know if the guts are the same, or if it would matter, but like stryd_one, I got sort of disappointed when I hit that “curing” section. Everything was so easy up until then.
Right now, I’m doing toner transfers from an HP LaserJet6L, which work pretty well. The lamination stage is my only gripe, but my real trouble there is with transfers on metals and stuff for panels. I wish I could do direct prints to that.
"3D printers normally build circuits by fusing together a powdered metal with a laser. But Bowyer plans instead on using a low-melting point metal alloy of bismuth, lead, tin and cadmium that can be squirted from a heated syringe to form circuits.
Bowyer has already produced an electronic circuit by squirting the alloy inside a plastic autonomous robot, which itself was created using a commercial 3D printer. Because the heated syringe he used is very similar to the nozzle that deposits plastic layers in the printer, he envisions squirting both plastic and metal from the same nozzle in future self-replicating machines."
it’s even better than that, in a few years, this thing should be able to do the PCB, Knobs, Button Caps and any other custom bits you need. in fact it could potentially do most of that now, but the dev work needs to be done.
obviously there’s the cost/time issues, but what a cool concept - the RepRap is even going be self-replicating!
Yeh I was thinking they could easily get together a network of people… Send all the parts to one person in each countries’ capital city, get them to make one for each state’s capital, etc etc… They could start the seeding on a larger scale by releasing autocad designs of the parts, so people could have them laser cut for a speedy first infection
going back to the original topic, i believe there could be a far, far better way of producing circuit boards than printing out the resist etc etc. i don’t know how many of you know how laser printers work, but basically they have a positively charged roller which is then discharged by a laser in the areas that you want black or whatever colour. then positively charged toner is sprinkled on the roller. this stays on the neutral areas, and doesn’t stay on the positive areas. the toner is then transferred to the paper where it is heated. this melts it and fixes it to the paper. how does this translate to circuits? basically a laser printer needs to be set up (or constructed is probably more accurate!) to ‘print’ a neutral image onto a flat plastic board. the board is then sprinkled with charged fine copper dust, which is then heated to melt it onto the board. et voila! circuits-a-go-go!
edit: of course this won’t work as i have described it. the copper dust would have to be coated to prevent current flow. another possibility would be that negatively charged areas could be used to attract copper ions in a copper plating setup ??? any thoughts?
sort of, but that method still requires etching, as the toner is the etch resist. what i propose is direct copper ‘printing’ which would mean no more etching.