It may have a bit more detail to it, if you’re interested. The JetPrint paper they mention wasn’t hard to find. There’s probably a bunch that will work. One catch I did find, was the toner. On my first try, I ran my copies and some of the paper up to a local Kinkos (print shop) to be printed onto the photo paper. They looked fine, but the image barely came off the paper when I heated it. I ended up with this fuzzy, useless transfer, which wasn’t dark enough to block the etchant. Just out of curiosity, I took my next one to my father’s work, and had them print it from a standard copy machine, onto my photo paper, and it was perfect! The image peeled neatly off of the paper after just a minute or two in the water. With practice, I was able to get nice clean lines and readable text labels. It may be worth checking a different machine, if your results are discouraging.
The ironing and etching procedures were the ones which required the practice. I’ve done a couple small amps, and am going to try to start on a board for an EPROM/Atmel/PIC programmer tomorrow (the board layout is frightening).
If you want some real shiny paper then get some self adhesive paper and remove the sticky sheet.
Print onto the shiny side of the backing paper.
I got best results by using masking tape over the whole paper when ironing. The softness of the masking tape makes for a nice pressure all over. makes up for any undulations.
I let my board cool naturally. When using the self adhesive backing the paper seperates itself from the board. I have never tried to cool the board and paper in water.
Laser worked best. try to get one with least amount of turns in ejecting as the toner really comes off the backing easy.
I must pay homage to LO for the details he passed to me regarding this process.
Using this method it’s really hard to do boards as fine as the MBHP boards, which often have traces running between IC pins.
What happens is that the toner tends to spread a bit when you apply pressure from the iron. It makes the tracks just a little bit wider – enough to cause problems.
Also watch for little pinholes, you really do need to dab with a permanent marker prior to etching.
I use this method a lot, however, and have generally had very good results, but I’m re-laying out some boards so that I can continue to use this method to make some MBHP stuff.
Using this method it’s really hard to do boards as fine as the MBHP boards, which often have traces running between IC pins.
listen to ian hurlock and use masking tape over the side you are going to iron.
i have used this method a few times without the masking tape and the images can blur with only a little too much pressure.
i have not used the backing paper from stickers but the masking tape is a [glow=red,2,300]BIG[/glow] advantage and makes for a board that does not need tidying up b4 you etch.
Could someone describe what kind of tape exactly should be used? I guess not the plastic one used for electronics because it will melt. So , the one that’s like paper?
the tapeused is “maskin tape” and is called the same in all eng speaking countries i think. it is a sort of paper tape light yellow in colour (usualy) check in harware stores and esp painting places (will be more e4xpencive here tho)…
Hey, I got all excited to try the method using the adhesived-back paper backing, but as I went to peel the paper to free the backing, I realized the backing was slit diagonally and I wasn’t left with a sheet I could feed into the printer.
So what type or brand or whatever of adhesive paper are you using??
What my previous post didn’t mention is that I cheched the “mirror” box in Eagle’s print dialogue when I shouldn’t have, and didn’t discover it until I had already drilled all the holes. So I had to start over
You can use a sharpie… but i wouldn’t try it on theese designs. IC pins need to be perfectly aligned.
I had minimal succes with the above methods, though it got better everytime, i think it takes a lot of practice.
I read somewhere recently about sending the board and toner transfer paper through a laminator instead of using an iron, supposed to be more even pressure. Apparently there are laminators made specifically for this purpose. i may try one day, with a cheap laminator, but i’m not shelling out a bunch of money.( if it doesnt work well, i can always have luggage tags…)
The best way to think about toner is that it’s -like- powdered plastic while still in the printer, and it’s melted (fused) to the paper. The toner transfer process is simply re-melting the toner again so that it sticks to the copper.
The Ferric Chloride only attacks metal (but will stain anything, including porcelain under water!), so the transferred pattern is relatively safe when in the etchant.
When I do single boards, or don’t have enough etching to do to justify filling an etch tank, I do the normal transfer, then use toner reactive foil (usually used to make certificates w/laser printer) fused on to the resist, to make the resist a lot stronger. That allows me to pour a tiny amount of etchant into a tray, then use a sponge to “rub etch”. This is the most messy method, you MUST use gloves to do this. But I can etch a board this way in half the time it takes to run it in the tank, use almost no etchant, etc.